Mezzanine Floors, Pallet Racking systems, Office Partitions - Installers & Suppliers UK

Small items (boxed or containers) on a pitched roller system offer a perfect solution to order picking.

Carton Flow

Interroll's new Carton Flow Storage system provides solutions for virtually every order-picking operation. Easily tailored, this product minimizes operator fatigue and maximizes efficiency.

• Travel distances are dramatically reduced
• Increase picking performance by up to 75%
• Ergonomically designed for fast efficient access
• Maximize existing floor space
• Stock rotation is automatic and accurate
• No energy consumption
• No maintenance costs
• Fast and simple installation
• Reliable and consistent flow through

Beds with end stop	Beds with drop-out tray 5°	Beds with drop-out tray 15°	Beds with adjustable drop-out tray 0/30°

F.I.F.O. First in - first out, compact, only 2 aisles	Carton Flow storage systems can be served with forklift trucks or fully automated stacker cranes

Interroll Carton Flow storage systems can be served with forklift trucks or fully automated stacker cranes.

F.I.F.O. (First in- first out) allows automatic control of perishable goods.

For all assorted products the fastest and most cost-effective distribution system.

• automatic control by date
• automatic control by quantity
• first in - first out (Fi-Fo)
• permanent inventory control
• guaranteed dynamic inventory (not static)
• very compact and space saving: conventional storage systems use 60 to 100% more space
• no intermediate aisles: only one for loading and replenishment and one for unloading or picking
• fast handling and picking: goods are always available at the picking place
• low maintenance
• no energy consumption
• long life expectancy
• high rent-ability: ROI mostly in less than 2 years
• low labour costs: less operators needed
• reduced forklift truck operation
• long experience in design, consulting, quality and installation based on more than 1.5 million pallet positions built and installed in the last 25 years

Order Picking

Order picking is the most difficult and time consuming task in distribution centres:

For assembly, distribution or shipping in many industries small and medium sized items, cartons, boxes, bins, totes and containers need to be picked. Picked from bigger boxes or larger cartons they are assembled to a kit or a sub assembly or an order.

Built-in Efficiency

Space and time saving distribution of all kinds of goods with reliable and cost effective tools, that is the key to "State of the Art" order picking today.

Any e-commerce distributor needs to pick and collate orders for the efficient delivery of small quantities. Here, Carton Flow storage and picking systems are the right solution. Dynamic Storage Light and Medium order picking systems are used by pharmaceutical and cosmetic wholesalers and distributors, by mail order and e-commerce companies as well as book distributors.

Furthermore Interroll has installed Dynamic Storage Light and Medium systems for the picking of batteries, car parts, electronic parts, toys, CDs, food and non-food items.

Dynamic Storage technology saves picking time and assembles automatically large numbers of orders ready for despatch.

Designed to answer the needs of it's customers, Dynamic Storage Light and Medium picking systems minimise operators fatigue and maximise efficiency:

• Walking distances are drastically reduced
• Picking performance is immediatly increased
• Floor space is saved, as only two aisles are needed, one for picking and one for stock replenishment
• Automatic and accurate stock rotation and control on a first-in, first-out basis
• No energy consumption
• No maintenance costs
• Easy handling, as the cartons are always easily accessible at the front of the racks
• Standard pallet racking systems can be used for reserve stock

Roller Flow - for totes, trays and cartons

With the help of Interroll’s new Roller Flow module, conventional racking can be transformed into a state-of-the-art dynamic storage system - in a few simple steps.

Modular dynamism for static racking	Complete system with maximum versatility	Before: Static rack system ... and after: Integrated Roller Flow modules

Modular dynamism for static racking

The new system ensures more efficient order picking no matter where it is deployed. Designed to complement Interroll’s pioneering solutions for tote and carton handling, Roller Flow is the perfect choice for loads in the low to medium weight category.

Complete system with maximum versatility

Equipped with a continuous row of aluminium rollers in sturdy side profiles, the Roller Flow modules are available in lengths of 914 mm to 3657 mm.
Fitted with a high-performance axle (diameter: 4.7 mm), each aluminium roller has a load-bearing capacity of up to 10 kg. The roller spacing can be freely configured to match the dimensions of the individual storage containers.

All the benefits of dynamic storage

Once installed, the Roller Flow system delivers the full range of benefits associated with dynamic storage.

No energy consumption – the totes and containers simply glide down towards the unloading side by means of gravity.

Maintenance-free -no operating expenses for Interroll Roller Flow.

Optimised space utilisation, reduction in manual handling, FIFO functionality - Interroll Roller Flow is geared entirely towards efficient order picking and streamlined intralogistics.