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Racking:
Dynamic Push Back Live Racking Storage Systems

Where space is at a premium, Push Back Racking can be used to give high density storage in Last-In-First-Out (LIFO) configurations up to 10 deep.

It is unique, robust and flexible to enable use in a variety of applications while remaining very cost effective. It’s fully galvanised and painted design enables use in cold stores as standard.

Cart Push Back

The picture right shows a double sided push back system 4 + 3. A Structure has been installed to support the middle framework to allow the full depth of 7 pallets and to permit picking of goods by operatives below.

Push Back Racking Storage System

Introducing the first Cart Push Back with 6 pallets deep.

Push Back can be used to give high density storage in Last-In-First-Out (LIFO) configurations up to 6 deep.
It is unique, robust and flexible to enable use in a variety of applications while remaining very cost effective. It’s fully galvanised and painted design enables use in cold stores as standard.

Push Back Racking Storage System

Linked carts
Carts are linked when extended, eliminating the possibility of single pallet hang-up.

Lift-out protectors
Each cart is equipped with lift-out protectors, whick prevent from accidental dislodgement of a cart by the fork lift operator.

Push Back Racking Storage System

Flanged steel wheels
Our wheels are manufactured from solid steel and are equipped with heavy duty bearings. Sturdy 16 mm shafts are welded to the carts and are oversized to withstand shock loading, capacities of up to 635 kg per wheel.

Low profile
New Pushback Flow has a lower profile than other cart type systems.
This allows, for extra lift, clearance and may even mean the difference of an extra level.

Push Back Racking Storage System

Multi purpose plate

Height Gauge - When loading a pallet, the operator knows that if the load is high enough to clear the safety stop, the pallet will not prematurely move the awaiting cart.
Strip-Off Stop - If, after placing a pallet, the operator has his forks in an improper tilt position, the Safety Stop will catch the bottom of the pallet and "strip" it off his forks.
End Stop - The Safety Stop, which is situated on the lowest cart and protrudes 19mm above the highest cart, prevents pallets from shifting beyond the front load bearn.
Push Plate - Pushing on the plate with the last pallet being inserted into the lane ensures proper placement on the rails as well as guaranteeing safe clearance of the cart.
Lane Full Indicator - The operator can tell if a lane is full by the absence of the Safety Stop. If it is not showing at the front, the last cart has been loaded and there is a pallet on the rails - a full lane.

Push Back Racking Storage System

Technical features

  • Optimise warehouse space.
  • Safer, more flexible and faster to operate than equivalent rack solution.
  • Low profile to save storage height.
  • EC marked to meet EU health and safety regulations.
  • 1400 kg capacity per pallet position.
  • Empty pallet position indicators.
  • No energy consumption.
  • Box or Angle Onload beams.
  • High load capacity rails for fewer beam support.
  • Low slope 2.8%.
  • Pallet location guaranteed for easy and safe operation.
  • Supplied fully assembled for fast installation.
  • Linked Trolley system for more efficient use.
  • Roller Pushback systems (See below) are available for other applications and up to 9 pallets deep.

LIFO / Roller Pushback

The Roller Pushback allows the storage of pallets in LIFO (Last-In First-Out).

Roller Pushback solutions are available from 2 to 10 pallet places. The entry/exit module is equipped with speed controllers so that the speed of pallets is always under controlled.
Contrary to the Cart Pushback and the Trolley Pushback, the Roller Pushback allows the storage of pallets in long way (1200 mm in the depth).

Push Back Racking Storage System

The Trolley Push Back System

Things are usually very tight indeed when you are standing with your back up against the wall. Unless, of course, you have got an ace up your sleeve – in the form of Push Back. This ingenious high-density storage system is able to handle just about any pallet design and is tailored to meet every requirement in the area of fast-moving goods.

Push Back is the ideal solution for storing pallets in configurations up to four deep – without having to retrofit your existing stacking equipment. And it is as easy as this: the pallet is placed on the two trolleys and pushed back against the incline. This is repeated with the next pallets until the channel is full. The same approach - but reversed-is used when taking out the pallets ("LIFO": Last In, First Out).

Here are just some of the benefits of this system:

  • Simple, easy to fit into existing racking systems
  • Various pallet types can be used (EURO, Industrial, GKN Chep, USA-GMC, Australian GKN, Plastic Pallets, etc)
  • 2, 3 or 4 deep system on 2.5 % or 3.5 % slope
  • Fully zinc-plated design
  • Fitted with easy-to view empty pallet position indicators
  • Rail wipers fitted as standard
  • Pallet weight from 150 kgs to 1,400 kgs per pallet position as standard one design
  • Linked trolleys to improve return flow and to compensate for over-reaching at loading position. Precision (not semi!) sealed bearings for long-life operation
 Push Back Racking Storage System
 Push Back Racking Storage System
Push Back Racking Storage System  Trolley Push Back for 3 pallets stored consecutively

 

All shelving and racking systems - mezanine floors - suspended ceilings - office partitions - fit-outs - projects / installations, large or small are carried out by our own experienced and efficient installation engineers.

By offering a multi product, turn key service Mezz-Rack Systems could well be the only Storage Equipment Company that you may ever need.

Mezz-Rack Systems are specialists in the design, supply and installation of storage systems, please refer to our consultation & advice section if you require or are looking for a complete project design, procurement, installation and projects management package.

Please contact us with your requirements.